Sirsonic wrote:The problem was not that the bridge would not close, but rather they could not get indication that the bridge was locked. It is not possible to run trains over the bridge if they have an unlock indication due to safety reasons.
Exactly correct. My experience isn't with a rail lift bridge, but a rail swing (center pivot) bridge. The South Channel bridge carries the NYCTA "A" train across Jamaica Bay from Broad Channel to Far Rockaway. The NJT NJCL Raritan River bridge is a swing bridge, and the two are similar. The South Channel bridge was built circa 1951, and the mechanical and electrical systems were completely overhauled and replaced several years ago. But the bridge locking system and associated interlocks are essentially the same as installed in 1951.
At each end of the moveable span there are mitre rails, also known as lift rails. The "shore" end of these rails raise so that they clear the stationary rails on the fixed pier; this allows the bridge to rotate. The lift rails when seated mate like two interlocking Vs... -->>-- This joint is considered a type of frog, and the rails are not considered mated until the moveable rail is fully lowered and level with the stationary rail. There are US&S U5 circuit controllers, which are probably the world's best most extremely heavy duty cam switches; one associated with every lift rail. These switches are adjusted so that they will open if the lift rail rises an eighth of an inch of more from the fully seated position. There are eight of these switches.
At each end of a swing bridge, there are two giant wedges. These wedges are driven toward the shore piers where they engage the span "seats". The seats are slightly tapered, and as the wedges are driven into the seats, the ends of the moveable span are wedged upward several inches until the moveable span is level with the stationary pier and rails. The ends of the span are then rigidly supported at both ends. In order to level and lock the bridge, the wedges must be driven in a particular distance. Another set of U5 circuit controllers are connected such that they will open if the wedges are more than a half-inch from the completely seated position.
A similar situation exists at the center pier. Although the bridge turns on a set of 36-inch diameter concave/convex disks, there are a set of center wedges and seats that act when the wedges are driven to transfer the weight of the span off of the pivot onto the wedge and seat and further lock the bridge. These wedges also have circuit controllers to check proper wedge position.
Lastly, the bridge control system is arranged such that when power is applied to the controls, another interlock contact opens.
The South Channel bridge has eight rail position switches, six wedge position switches and a control system interlock contact all wired in series and interconnected with the rail signal system. If any one of those switches do not close; or if one switch opens even momentarily, the "Bridge Lock" status is lost, the signals governing movement across the bridge drop to "stop" and all movements are halted. The bridge home signals are considered Interlocking home signals, so "Stop" is "Stop", not "Stop and Proceed". Not knowing what the exact cause of a "bridge unlock" is, trains cannot be permitted to cross the bridge until it is determined that the bridge is actually mechanically fully locked or a failed or out of adjustment switch is fixed, the bridge lock indication is restored, and signals can again be displayed for train movement.
It was my experience that the rail lift switches took the greatest abuse. Although the lift rails are held down when closed with 4,000 pounds of spring tension and the moveable and stationary rails are interlocked together, they are not rigidly bolted together and as wheelsets pass over the joint, the two rails can still move slightly in relation to each other. Watch a bolted rail joint the next time a train passes; even a bolted joint will flex slightly.
The circuit controllers cannot be mounted to the ground, as the rails and ties will move slightly. The controllers are mounted to the ties that support the rails, so the controllers move and bounce with the ties and rails. They take a tremendous pounding and I am amazed that they operate properly as long as they do. This is a problem with any moveable bridge, and I do not know of a better solution short of welding the bridge shut and installing continuous rail...
2005Vdub wrote:McGyver could fix it with duct tape, his shoe laces and stick of bubble gum...
Been there, done that!