<i>Irrelevant. The structures of NJT and LIRR can take whatever modern FRA-spec commuter rail equipment has to dish out.</i>
Who cares? They're probbably designed to take 2 - 3 times as much weight safely, but that doesn't mean they should.
<i> So can SEPTA infrastructure—the PRR and RDG built it to take heavy freight and heavy steam/diesel locomotives, so even modern EMUs of an extra 10-15 tons unladen weight would be a breeze.</i>
Yes, but heavyweight equipment increases track maintenance costs. It's a known, demonstrated fact.
<i>At least something like the M7 can be considered "off the shelf" at this point, versus a custom job like the N5 cars.<i>
Where else in the US is equipment like the N5's run?
<i> This spec business is merely stalling on their part, just like the whole SVM fiasco. </i>
No, it's not. There is NO such thing as an off the shelf design in the US, since virtually everything is custom designed. The market's way too small and way too fragmented to support a custom design.
<i>
These same substations also power the AEs, HHP-8s and AEM-7s day in and day out, as they did the GG-1s, E60s and other high HP electric motors.</i>
With high currents at the pan == greater pan wear, greater wire wear, more arcing.
<i> A 6480-hp typical SEPTA consist won't beat up those substations, nor would any higher HP than that.</i>
With 125,000 lb cars, you'd probbably need that much HP for a 6 car train to meet Septa's requirements. 6480 hp is neary 800 amps on an 11kv system. IIRC, PRR substations are about 1,000 amps, and in any case, your current draw would be higher than 800 due to voltage drop due resistance in the catenary. It's NOT trivial at all. And BTW, GG-1s were restricted to 18th notch and below when MU'd with two, and I forget where with 3 (which was restricted in places anyway).
<i>As to what ran on those roads far less than 50 years ago, it is utterly relevant because power of that weight is coming back</i>
At slower speeds, and with much higher track wear. As Mr Mitchell pointed out, labor was cheap back then. It's not today. Changing rail regularly is a BIG issue.
And, high weight equipment on the LIRR has already killed the track. The LIRR had to do a number of emergency tie replacements after the DE/DMs came into service, as they were killing the track in curves and and causing derailments. They've also been damaging bridges, to the point that the LIRR sued EMD over it. The effects of equipment weight are NOT trivial.
<i> And EMUs of the M-7's weight are nothing by comparison. </i>
Actually, the M-7s are among the heaviest EMUs the LIRR has run in the MTA era, and the C-3 cars are I believe the heaviest they've ever ordered. What's more annoying, the M-7s have had their acceleration cut to barely more than the sluggish M-1s, because they simply draw way too much power. 12 cars drawing 1000+ amps apiece does not appear to violate the substation's capacity (over 12,000 amps), but the problem is that you're drawing that current through the third rail, which is effectively a resistor, thus you have a voltage drop, due to the high current. Plus there's a VD in the return circuit through the running rails. That third rails have resistance is why third rail electrification died off. The resistance of catenary is actually higher, however because the voltage is so high, the current draw is lower, thus the voltage drop is too.
Since the LIRR's looking at a new design to replace the M-3 cars, as opposed to an additional M-7 order, I suspect they aren't happy with the design either...
In any case, the FRA does not specify that a train car be high weight, only that it meet certain buff/crush standards. If these can be met with a lightweight design, that's all the better, actually much better, because the energy present in a crash is lower anyway.
What's wrong with Septa demanding that equipment makers actually produce a modern design, anyway?