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  • Discussion of Electro-Motive locomotive products and technology, past and present. Official web site can be found here: http://www.emdiesels.com/.
Discussion of Electro-Motive locomotive products and technology, past and present. Official web site can be found here: http://www.emdiesels.com/.

Moderator: GOLDEN-ARM

 #503778  by bogieman
 
All EMD radiator cooling fans since the change to electric fans after the FT are three phase AC motors that are powered by the companion alternator mounted to the main generator or alternator. The 48" AC fans, introduced mid-production on the GP9 IIRC, run at nominally 2 times engine speed. So at 900 rpm engine speed, the fans are running at about 1,770 rpm, twice engine speed minus the slip of the AC motor. The companion alternator puts out about 200 volts at 120 Hz at 900 engine rpm so the motor is designed for that source.

In 1980, EMD introduced the Q-fan accross the domestic model line in order to comply with the reduction in loco wayside noise required by EPA regulations and enforced by an FRA regulation. The prior fans had the motor supported on radial struts from the fan frame that were on the inlet side of the fan. This caused a siren effect that has been described in this thread. The Q-fan inverted the fan construction so that the motor support struts are located on the discharge side of the fan, which eliminates the siren effect and makes the fan noise more of a white noise. The Q-fan has 12 spots equally spaced on the fan hub where blades can be bolted but the motor is only powerful enough to handle 9 blades so no fans with more than 9 blades are used. EMD has made fans as low as 4 blades and uses as many blades as are required for a particular application, so unless you look, you don't know for sure how many blades will be on a particular loco model. HEP cooling systems use fans powered by the 480 VAC 60 Hz HEP supply so have special wound motors to handle that power supply.

Since the SD60, EMD fan motors have been wound to have two speeds, full and one-half so they can be operated at slow speed to reduce fan power and more tightly regulate cooling water temperature.

The SD70ACe/M-2 introduced a new design fan that is 54" diameter so that only two are needed on a 4,300 HP loco. But the design is similar to the Q-fan with the motor on the discharge side. These fans also operate at a slower speed, 1,500 rpm full and about 1,000 rpm low speed to better optimize fuel economy.

All dynamic brake fans use a DC motor powered by tapping the grids, so as noted earlier, the DB fans spin proportional to grid power and also affected by air density. At altitude, the DB fan speed increases due the lesser air density. The DB fans can run up to about 2,000-2,100 rpm and are constructed with the DC motor on the inlet side so there are struts in close proximity to the blades that generate the siren sound. The larger fan used on radial grids, starting with the SD50, is 54" in diameter so the tip speed is higher making that even worse. A primary reason the DB was located in the rear of the SD80/90MAC and 70ACe/M-2 was to move the noisy fan away from the cab.

The exception to the DC dynamic brake fan is the DE/DM30AC locos for LIRR - those units use a 48" AC Q-fan to ventilate the grids in order to minimize noise on the platform as the train enters a station. Two of the same fans are used as cooling fans on those units and are powered off of the HEP system so they just have two discrete speeds, ~900 and ~1,800 rpm regardless of engine speed.

Dave

 #504854  by CN_Hogger
 
I see pleanty of Metra F40PHM-2's and you can distinctly hear the radiator cooling fans changing speed while at a station stop.

And I'll attest to the dynamic fan being extremely loud on SD60/70 series units, espcially if the weather stripping is b/o on the back door...

 #505792  by mbta1051dan
 
oh and btw about those seperate HEP generators so common (and noisy) on today's commuter fleet, they have really loud radiator fans that cycle on and off. (Check out MBTA GP40MC clips on youtube, you'll know what I'm talking about) Is this the roof-mounted fan above the HEP unit (behind the two/three main fans) or are these in the HEP compartment itself?

-Dan

 #505795  by mbta1051dan
 
Here's a link. It's the best one I could find. Anyone with NJT, MN or Caltrain would be familiar with this sound. Listen closely at the very beginning of the video. Hear how the HEP engine surges, and the fan cycles on:

http://www.youtube.com/watch?v=p5pBHTgP48E

-Dan

 #508869  by trainiac
 
Any railfan who ever wondered about--or could not explain--the EMD "whine" should read Bogieman's post. That was an excellent explanation that answered a lot of my questions.

I have always wondered about the whine in second-generation EMDs. I knew it was the fans based on recordings and what I had observed--the sound was from the rear of the unit and I heard one kick in on a run-8 freight. The whine was sometimes completely absent in very cold weather, corresponding to fans not being in use. I also heard two different pitches on one unit (not including the turbo whine) that corresponded to a combination of 8- and 9-blade fans.

However, I could never figure out why the fans were proportional to engine speed when they were electrically (and not mechanically) driven. The deal with the AC motor nominally turning the fans at double the engine speed explains everything.

I may add too that it seems that the "slip" from the AC motors is not always constant. There's one unit in particular that I've heard (SLR GP40M-3 3805) that has "beats" in the fan whine from the fans turning at slightly different speeds.

While I'm at it, I might as well post a recording illustrating all of the above... This is a train with a pair of run-8 SLR GP40M-3 + RM-1 slug sets. The first Geep is 3805 with the different fan speeds, while the second (3803) has a fan kick in just after passing. Unlike other units on the line, neither has a noticeable turbo whine.
http://trainiax.net/recordings/lrec-slr ... 9-3805.wav

 #509441  by mbta1051dan
 
Wow interesting recording of the 8 and 9 blade fans, 8 is the norm, but are there any units with all three 9 blade fans? I wonder if the Q fans on SD70s are 9 blades, but on the other hand, they sound more like 12 blades, but it can't be because the motor can only support 9 blades.

-Dan

 #509476  by trainiac
 
Wow interesting recording of the 8 and 9 blade fans, 8 is the norm, but are there any units with all three 9 blade fans? I wonder if the Q fans on SD70s are 9 blades, but on the other hand, they sound more like 12 blades, but it can't be because the motor can only support 9 blades.
The last link I posted didn't have 9-blade fans, but there are in this one:
http://trainiax.net/recordings/lrec-slr ... 10-805.wav
This had two other SLR GP40M-3 + RM-1 slug sets. The first Geep was SLR 3806, with a substantial turbo whine (audible for the first 50 seconds of the recording) and 8-blade fans (49-53 seconds), while the second was SLR 3804 with a combination of 8- and 9-blade fans (57-60 seconds).

Fron what I've observed, the 9-blade fans were generally used for dynamic brakes, but the SLR GP40M-3's had various fan swaps in the past (including replacing Q fans with older ones). I did find a video from the 80's with a bunch of SP units (mostly Tunnel Motors) and their fans sounded for the most part like 9-blade ones.

Edit: These are earlier fans--I haven't heard many units with Q-type fans and I don't really know much about their sound.
Last edited by trainiac on Thu Feb 28, 2008 11:53 pm, edited 1 time in total.

 #509496  by Allen Hazen
 
I think I remember that, when the Q-fans were introduced, 8-blade fans (two blades - skipped position - two blades...) were used on the 3000hp SD40-2 and GP40-2, and nine-blade (three blades - skipped position - three blades...) on the 3500 hp SD50 and GP50.

 #509507  by bogieman
 
Data I have shows the SD70 and SD70MAC's with non-flared radiator hatches use 5 blade fans. Interestingly, the GP59 used 5 blade fans, the GP60 9 blades, and the SD60 8 blades so you just can't be sure what a particular model will have.

 #512072  by Jtgshu
 
Those clutch and gears look an awful lot like the clutch and gears for the turbocharger.

That is towards the front of the loco, while the radiators and rad fans are on the back of the loco.

I can't see how they would be connected?
 #512078  by bogieman
 
prakash wrote:Picture of SD70MAC Radiator Cooling fan
can be seen at
http://i267.photobucket.com/albums/ii28 ... ingFan.jpg
or http://tinyurl.com/2rhgn2

It is driven by clutch and gear till 5th notch.
After that, it is driven directly. The clutch
and gears can be seen at
http://i267.photobucket.com/albums/ii28 ... Clutch.jpg
or http://tinyurl.com/3y8wlm

Prakash
The first link picture is a standard 8 blade EMD Q-fan. You can clearly see the spacer between the groups of two adjacent blades showing that there are 12 spaces for blades to mount. In the background you can see part of a DC dynamic brake grid fan with the motor hanging below the fan hub/blades.

That other picture is the cam drive gear train at the rear of an EMD engine. The finer pitch gear sticking out not engaged to other gears is the spring drive gear for the turbocharger. The turbo over-running clutch is part of the turbo assembly.

Dave
 #512080  by GOLDEN-ARM
 
prakash wrote: It is driven by clutch and gear till 5th notch.
After that, it is driven directly. The clutch
and gears can be seen at
http://i267.photobucket.com/albums/ii28 ... Clutch.jpg
or http://tinyurl.com/3y8wlm

Prakash
Mods note: While it's nice you've tried to help, adding severely incorrect information, isn't going to help. If you don't KNOW, just leave it alone. Radiator cooling fans, and Turbo/Superchargers are two different systems, in this case on two opposite ends of the locomotive. BTW, after the tubo/supercharger comes "off the spool", it is run by exhaust gasses, it's not "directly driven".

 #512093  by GOLDEN-ARM
 
No need to be sorry. We want good facts, thats all :wink: