Hot
Times on the High Iron
Today, Were Humping To Please
About the Author
J. D. Santucci (a.k.a. "Tuch")
began his railroading career in 1978 as a trainman on the Missouri
Pacific. After a round of lay-offs in 1985, Tuch embarked on a railroad
odyssey, working in many different situations for different roads.
This column tries to explain
some of the nuts and bolts of the job and also demonstrates what
we have to deal with on a regular basis within and without
the industry. Tuch currently works through freights out of Chicago
for Canadian National/Illinois Central.
October 31, 2002
There used to be a trucking company out of St Louis that used a camel
as their emblem along with that phrase as their slogan. While they have
gone bust, the phrase lives on. And it comes in handy for todays
lesson, which will be dealing with hump yards and humping operations.
Before we get into todays lesson, I would recommend you go http://madisonrails.railfan.net/avon2.html
which is Roger P.Hensleys "Rails of Madison County" web
site. This link goes right to a diagram of CSX Transportations Avon
Yard, just west of Indianapolis. This is the former Conrail facility CSX
acquired in the 1999 when they split up Conrail with Norfolk Southern.
You can click onto the diagram to get a larger version of it for reference.
I am going to use my firsthand experience at the Indiana Harbor Belts
Blue Island Yard and describe its workings, but the Avon Yard map will
work very well for a visual aid as the nuts and bolts of most hump yards
are very similar. You can look to it as I discuss some of the workings.
In my career, I have had the opportunity to work at two different hump
yards, the Indiana Harbor Belt's Blue Island Yard and the Elgin, Joliet
& Eastern's Kirk Yard. I have also had numerous occasions to operate
trains into and out of rail yards equipped with humps such as Chicago
& Northwestern's (now Union Pacific) Proviso Yard, the Belt's Clearing
Yard and the Soo Line's Bensenville Yard. I have been able to observe
humping operations in progress. I have also seen things go horribly wrong
while observing or being part of a hump crew. We'll save the bad stuff
for another day, but just talk about the workings of a hump this time.
Very simply put, a hump yard is just that, a yard built with a hump. The
hump is a portion of the real estate that is built up with inclines approaching
either side of it. The tracks approaching the hump are laid on this incline
with the grade rising towards the crest of the hump itself. On one side
of the hump are one or more tracks often referred to as the approach tracks
or hump leads. These hump leads are what hump engines shoving cuts of
cars to be humped use to reach the crest of the grade where the actual
operation of humping commences. At some hump yards there might be just
one or two approach tracks. At others such as the Belt Railway of Chicagos
Clearing Yard, there are multiple approaches which offer great flexibility.
On the opposite side of the crest is the bowl. On the Indiana Harbor Belt,
the bowl was called "the garden." It is in the bowl where the
cars are actually classified into their proper tracks. There are normally
multiple leads that fan out from the crest of the hump. This makes for
an uncomplicated operation, as each lead will have a cluster or group
of several classification tracks on them. These groups may vary from five
to up to ten tracks per cluster. Hump yards are laid out in this way to
make optimum use of the space. Otherwise, there would be dozens of switches,
one right after the other, fanning off a single lead track. The lead tracks
normally begin fanning off the main lead immediately beyond a car retarder.
At the IHBs Blue Island Yard, this retarder was known as the "junction"
retarder. Well get into retarders in just a bit.
Humping can be carried out in most of the bowl with maybe one group of
classification tracks (or even just one track in that cluster) locked
out. Cars can continue to be humped into all the other groups, and even
into all the other tracks in one group while a trimmer engine is working
on track within a group, or within multiple tracks of a group. If a pull
down job is working the bottom end of the hump in one of the bowl tracks,
operations can continue uninterrupted.
At the crest of the hump there is a tower. Within this tower normally
resides the Hump Yardmaster, called the Humpmaster on some railroads.
This master of the hump oversees the operations on the hump end of the
yard. Also located in the tower there may be a Clerk to assist in performing
the PICLing duties to place the cars in the proper tracks in the computer.
You may recall PICL being the acronym for Perpetual Inventory and Car
Location. The Conductor or Foreman of the hump assignment will also be
located in the tower. He or she will operate the control panel. This panel
allows them to operate the switches to direct the cars being humped into
their proper classification tracks. In a totally automated system, the
Conductor or Foreman may simply override computer-generated instructions.
Outside of the tower at ground level, the headman of the hump assignment
will perform the physical duties of uncoupling the cars. There is normally
paved or concrete walkways along side the hump lead for this employee
to be able to walk right along side the cars safely. As the cars reach
the crest of the hump, the head man, also referred to as the "pin
puller" can pull up the uncoupling lever (also called the pin) the
uncouple this car or cut of cars from the cut being shoved up the hump
lead. In addition to just pulling the pins, the headman may also bleed
off any air that causes the brakes to remain applied on that car. On occasion,
a Car Inspector may not get it all bled off. Or, there may be a slight
handbrake on the car that needs to be removed.
The bowl of the hump is shaped just like its name, a bowl. Although Ive
called it and heard it referred to as the bowel on more than one occasion.
You do not want the tracks rolling all downhill all the way to the other
end of the yard as this would result in rollouts at that end. Cars would
roll right out of a track and this is bad, very bad. The yard levels and
then begins a slight ascending grade at the far end. While not as steep
as the hump, there is a bit of an incline.
The philosophy of the individual railroad their and willingness to spend
or save money determine the next feature. At the bottom end of the hump
there are a couple of quite different variations to yard. On some railroads
like the Elgin, Joliet & Eastern, the BRC, the Illinois Central Gulf
and others, Skatemen were employed. Skatemen would place skates on every
track as a stop to hold cars from rolling out of the tracks. They also
applied handbrakes to the cars at the far end of each track. They would
be in communication with the hump tower who would instruct them of cars
rolling down into this track or that.
Other railroads like the IHB chose not to use Skatemen. Instead, they
used cars as skates. Whenever a pull down job at the bottom end of the
yard reached in to pull cars out of a track and swing them towards a departure
track, they would cut off the very rear car about five or so car lengths
in the track and apply a handbrake to that car. This car now became the
skate. IHB also used inert retarders as well at the bottom end of each
track in the hump. Inert retarders were not controlled by anybody. They
were set up to act as a braking device to slow cars rolling in that track.
They were usually placed approximately ten or so car lengths from the
end of the track. Some other railroads also used inert retarders in their
hump yards and also in some flat switching yards where they were required
to prevent roll outs owing to the geography of the land on which the yard
was located.
Back to the hump end and a look at retarders. Retarders are built into
the tracks and used to slow the free rolling cars to safe coupling speeds.
The safe coupling speed is not to exceed 4 MPH. You may observe decals
or stencils on the sides of some freight cars that say "NO MORE THAN
4." Retarders are pneumatically powered and may be controlled manually
or automatically. The retarders use pressure against the flange of the
wheels to slow the cars to a safe speed. Remember that as the cars now
roll free down into the bowl, they are coming down a short, steep, descending
grade and rapidly accelerating. If their speed is not reduced through
the use of retarders, the cars will smash right into the next car into
the track at a fairly high rate of speed and likely cause a derailment
and damage to both the car and its lading. A nickname for retarders is
"squeezers" as they squeeze against the flange of the wheels.
Retarders are placed just below the crest of the hump and on each group
of classification tracks. The one just below the crest is referred to
as the junction or master retarder. Those placed in each group would be
a group retarder. These retarders are either manually or automatically
operated. Those that are manually operated use an employee called a Retarder
Operator or Car Retarder Operator (CRO). The CRO also has a control panel
to operate the switches like the Conductor or Foreman in the hump tower.
He can override either the automated system or even the Conductors
commands if the situation should warrant. The IHB still uses a manual
system with CROs at Blue Island. In my brief time at the EJ&E,
they also used CROs and a manual system. They have since fully automated
their hump.
On the IHB, their hump lists indicated cars as loads or empties using
the letters ""L" or "E" respectively. If the
car were particularly heavy, it would be designated with the letter "X",
the heavier the car, the more Xs. Loads of grain, coal, potash and
other mineral freight in 100 capacity or greater cars would be XXXL cars.
This alerted the CRO to the fact he would need to apply more retarding
effort against the rolling cars. He had to keep track of the cars in the
track and did all his calculations manually and by a good, sharp eye.
Many railroads have fully automated their hump operations and use an automated
retarder system. This is tied into the computer program. An in motion
scale is placed on the hump approach lead to weigh each car as it passes
over. This information is stored in the computer. The computer also keeps
track of the total amount of cars humped into each classification track.
This is information that can be manually changed by a Clerk or Hump Yardmaster
as cars are pulled from a particular track of diverted to another track.
Wind speed, ambient temperature, the speed of the free rolling car and
each cars weight are factored into the systems determination
of how much retarding force should be applied to a car to slow it to safe
coupling speed.
There are hump control signals used in conjunction with the humping operation.
Their aspects varied from railroad to railroad. On the IHB, you had green
for 5 MPH operation, yellow over yellow for 3 MPH, yellow for 2.MPH operation
and red of course for stop. The ICG used yellow over green instead of
yellow over yellow. The EJ&E used simple red, yellow and green signals.
In addition to the line side signals, the IHB also used the radio. They
would call the colors over the radio saying "Double yellow"
for normal humping speed, "Yellow" to slow things down or "Red
board" to bring the cut to a stop.
You got to know your crews and who was capable of what. You could push
the speeds a bit with the better ones. In fact, some of them would tell
you to "Pick it up a notch" and you could hump at 3.5 to 4 MPH.
The 4 MPH mark was really pushing it a bit, but if you had a good pin
puller, good button pusher and good CRO, you could do it and do it well
and safely.
Some railroads have cab signal and even remote control systems as part
of their hump engines. The Louisville & Nashville had such a system
in place in the 1980s at Osborn Yard in Louisville, KY. The Engineer
could set the locomotive up for remote operation from the hump tower or
operate it on signal indication with a cab signal from the engine. The
EJ&E has a system that allows the Engineer to preset his humping speed.
The speed is maintained automatically by the on board system until the
Engineer either requests a change or stops the cut manually. There is
also a cab signal system tied into the hump operations.
The variety of hump yards is as diverse as the philosophy of the railroads
that own them. The first hump yard I was ever involved in was Fort Worth,
TX in 1978. MoPac trained me at their Centennial Yard before I got turned
loose and sent back to Chicago. I was able to witness, up close and personal,
a state of the art fully automated hump system. When I joined the IHB
some fifteen years later, I was able to be a part of probably some of
the earliest technology in manual hump yard systems still in service.
The Engineers at the IHB did invent the first pneumatic retarder installing
it and many others to follow at their Gibson Yard in Hammond, IN. This
facility is long since closed as a hump yard but the original retarder
is preserved at the Smithsonian Institute in Washington, DC.
Some hump yards are huge. Conrails hump yard in Elkhart, IN (which
is now part of Norfolk Southern) has some seventy-six classification tracks
with all of them being fairly long. When the ICG had hump yards at Markham,
there were two of them with the larger of the two being sixty-four tracks.
The Milwaukee Road, which became Soo Line and is now Canadian Pacific
Heavy Haul U.S., had a seventy-two-track hump yard in Bensenville, IL.
In the mid 90s they ripped out much of the hump to build an intermodal
facility. They reduced the classification tracks to just twenty-seven,
but soon learned this was inefficient. DUH! They have since put some of
the previously removed tracks back in. Here is a real lesson in economics.
Remember the statement I have made in the past about how this industry
spends millions to prove something doesnt work? The IHBs Blue
Island Yard is probably the smallest hump yard I have ever operated within.
There are just forty-four tracks in the garden and none of them is particularly
long.
Each track in the bowl of a hump yard has a specific blocking designation.
Depending upon the situation, the blocking could be changed as required.
For example, in my Trainmaster days at Blue, we used to block four different
groups for CSX. They were Barr Yard, Grand Rapids, Willard and Nashville.
We would make up a transfer job with these cars all pre-blocked. When
the transfer job arrived at Barr, they might have to yard this train in
two separate locations within the yard there. At times, we would make
two separate deliveries with only two of the blocks, all dictated by the
volume of cars and yard congestion. On some occasions, we would build
a train of all Grand Rapids and CSX would send a crew and power over to
pull the train right out of Blue, bypassing the congestion at Barr altogether.
We used four letter codes for blocks at Blue Island, so Ill use
them here. If CSX wanted the BARR and WILL blocks to come on one delivery,
that was fine, well sort of. Say in the course of humping, the WILL track
fills out. A quick scan shows there are no more BARR cars in the inbound
tracks we will hump before pulling these two tracks out and swinging them
over to a departure track in the north yard. It would be arranged to then
put the WILL overflow cars on top of the cars in the BARR track. When
these two tracks were pulled, the BARR track would be pulled first and
doubled to the WILL track. With this method, the WILL cars at the west
end of the BARR track would be coupled right to the WILL cars in the WILL
track and everything falls into place.
In other cases, we would put unrelated cars into a track on top of cars
in a particular classification track. Let us say we have a huge amount
of Montreal (MORT) cars for CP Rail and the track designated for them
is about to fill out. There is only small amount of cars in say, the Flat
Rock (FLAT) track. A quick scan shows just a couple of FLAT cars in the
inbound tracks waiting to be humped. We would then start putting the overflow
MORTs on top of the cars in the FLAT track. Those one or two FLAT
cars would be sloughed off into what was designated as the SLUFF track.
Sluff was the track for oddballs, overflows, no waybills, cars to be weighed
and the like. The block of FLATs would be pulled for GTW train 466
leaving this track as a MONT track. The crew pulling the cars out would
be given a cut number by the East Yardmaster telling them to leave that
one behind, that one being the first MONT car.
To make all this work though, you had to keep close watch on what cars
you put where. Certain trains left from the south yard while others departed
from the north yard. Based upon the layout of the yard and the leads on
the bottom end of the hump in the East Yard, you did not want to put cars
for a south side train into a track that was designated for a north side
train. If you made this mistake, this would require a pull down job working
the East Yard to have to cross over the entire East Yard to accomplish
this feat. A move like this could and would really jam up the works.
When pulling a track out to swing over to the departure yard or over to
the West Yard for further handling for industries, you were required to
cut off a car in that track and tie a hand brake on it to leave it as
a skate. If the last car were not suited as a good car to leave as a skate,
such as an empty flatcar, you would just pull the entire track. The East
Yardmaster would have a job grab a car from another track and use it as
a skate, or have the job pulling the track kick a car out of that cut
to place back in there. We were not supposed to hump into a clear track,
although from time to time, we did do it. And yes, even when I was Trainmaster.
Sometimes bad things happened when this was done. Perhaps another column
will convey some stories someday.
Several times per day the SLUFF track would get rehumped. When this occurred,
the normal procedure was to have a pull down job in the East Yard couple
up this track (normally track 25 in the garden). They would then make
a cut on the last car in the track, butt the knuckles on those two cars
so they would not couple when the hump engine tied on from the west end.
A handbrake would be applied on that one car separated from the rest,
This car became the skate.
There was a method of absolute protection for crew working in the tracks
in the garden when they were coupling them up and either pulling them
to the east end for more room at the hump end or for clearing the track
out. A member of the crew on the job going into the track would call the
hump and request a block on that track. The hump would inform the Conductor
at the control board and also the CRO. They would both line the levers
on their control panels for the switch routing into that track to route
away from it, then apply blocking devices on their boards to prevent the
switch being operated. They both notified the hump this had been performed
and the Hump Yardmaster would then instruct the crew that track was blocked.
The crew could then enter the track and do their work safely and under
absolute protection. No cars could be humped in there on top of them.
When finished with the track, the crew would call and release it back
to the hump. The Hump Yardmaster would then inform the Conductor and CRO
to remove the blocks and they track was then open to hump into again.
If a hump engine had to go into the garden to do trimmer work, there was
protection afforded here as well. When you went over the hill and against
the track you needed to work, you would be instructed to either clear
up in that track or told you had the lead. You might be given the entire
garden depending upon the situation. Whenever you were coming back out
of a track though, you had to have the trimmer signal. This was a signal
up by the hump tower. If you had the yellow signal, you could proceed.
If not, you stayed in the clear. If you were instructed to stay in a particular
track because the other hump job was going to begin humping, the CRO would
call you and inform you that you were protected. This meant he had blocked
out the track and no cars could be humped on top of you.
Trimmer work occurred fairly regularly. Sometimes cars would get a little
too much retarding action and then just die, usually right in the way.
Other times the track was hung up with the bulk of the cars in it at the
hump end and now hanging out on the lead. They needed to be shoved all
the way into the clear. Still other times, one car may have caught up
with the car that went ahead of it too quickly. It could not be lined
into the proper track as it may have clipped the car ahead of it, so the
CRO would override the Conductors instructions and send this car
into a different track, so now it needed to be dug out and placed into
the correct track.
So now, with all this information at hand, were going to hump a
cut. The IHB used sets of SW1500 Switchers mated to slugs known as hump
trailers. These were non-powered trailers equipped with traction motors.
The motors on these units were fed power from the mother engine. In addition
to the extra tractive effort, they also provided extra braking effort.
The hump trailers were coupled to the long or needle nose end of the engine
leaving cab end nice and clear. The 9219 was mated with HT 478, the 9220
was mated with the HT 479 and the 9221 was mated with the HT 477.
So here we are aboard the 9219 when the Hump Yardmaster calls. He instructs
us to tie onto track 9 in the North, use the middle lead and make a forty-car
cut. There are three hump leads at Blue, the south, middle and north.
From the North Yard you can use either the north or middle leads. From
the South Yard you can use the south or middle leads. This arrangement
offers a great deal of flexibility. To make a forty car cut you dont
count the cars, but instead use a landmark. There is a pole down the lead
that is used to gauge forty car lengths, not necessarily forty actual
cars.
So down we go to 9 in the North, couple on and begin pulling. As I close
in on the forty-car mark, I begin to slow the cut using the engine brakes,
as there is no air on this track. I get stopped and it settles. The headman
tells me to take em out. I pull the cut and him out and onto the
middle lead. He lines the switch and has me shove them ahead to the hump
approach. When we reach the hump tower, he stops me, goes and pulls the
list for this cut out of the dumb waiter, looks it over and tells the
hump we are ready. Either he or the Conductor informs me "Double
yellow". I open the throttle, release the engine brakes after the
load on the amp meter is established and begin to start shoving the cut
over the crest. I get the cut up to about 3.5 MPH. Most of the better
crews can easily make due with this with some even up to 4 MPH. Being
that the IHB did not order or install any type of speed control with their
engines, I have to use the throttle to maintain the steady 3.5. This is
not difficult to do; you just have to pay attention. The cut is heavy
most loaded cars. This means the engine is really working hard, the cab
is vibrating and there is all kinds of racket as that prime mover is giving
it all shes got. .
He then calls and tells me "Single yellow, we have some weighers."
This means reduce the speed as we have several cars in a row that need
to be weighed. There is an in motion scale on track 25, but the cars need
to be spaced apart enough to prevent one from getting onto the scale while
the one ahead of it is still on it. Once that is finished it is back to
double yellow. A moment later he is calling the CRO and telling him to
"Squeeze them a bit." This means he has a cut of heavies that
are now pulling away from him and he cannot get the pin as the slack is
stretched out. The CRO will apply a little pressure to the junction retarder
to cause them to slow enough to give him the slack while the rest of the
cut is still being shoved against these cars. When he gets the pin he
tells the CRO to "Let em go." They take off and he then
says "Red Board." I stop the cut and immediately center the
reverser handle.
Once the cut is stopped, the slack begins to roll back in on me. It usually
hits with a pretty good jolt and may even shove the engine back a bit.
Centering the reverser prevents any possible damage to the traction motors
and pinion gears. This would be akin to having your car in drive and then
having somebody run into your front end and pushing you backwards. It
can cause all sorts of damage to the transmission.
He may have stopped the cut because he found a car with some air on it
or a hand brake. Perhaps it is not on the list (known as a stranger) or
possibly it has a long, cushioned drawbar that has popped to one side
after uncoupling. What happens in this case is there is pressure on the
couplers and drawbars when the slack is bunched. When the cars uncouple
and break apart, the pressure is suddenly released and a car equipped
with a long drawbar may have it pop to one side. The headman will shove
it back over into the correct position. Doing this prevents a possibility
of this drawbar bypassing the one on the car already in the track next
to it and possibly causing a derailment or damage to one or both of the
cars.
I need to mention the IHB prohibited cuts of more than five cars from
going over the hill at one time. This had a lot to do with the retarders
being able to slow a large heavy cut to a safe coupling speed. Like so
many other rules, this one got violated more than once. Most of the time
it worked well. Other times, it didn't. Again, another story for another
time. Perhaps I'll do a piece all about hump yard boo boos.
While this humping activity is going on, I observe a train entering the
north hump lead at North Harvey. This is why we took the forty-car cut
instead of the entire track. The inbound train can pull into the yard
while we hump cars. I notice the other hump job coming out with a cut
on the south lead. When we finish this cut, if there is no trimming work
to do, we will head over to the south side and then the other job will
cross over and begin his next shove.
When this cut is finished they tell us to head into the garden to shove
a couple of tracks in the clear and then get a hold of track 25, couple
it up and get ready to pull it out. We handle these chores and then wait
for the other job to finish his shove.
There are times they will have you pull an entire track out and hump it
all at once. Tracks 7, 8 and 9 in the North are the three longest tracks
at Blue Island Yard. This can be a great deal of weight to shove up the
hill to the crest of the hump. It also has you over the Western Avenue
Road crossing for an extended period. When shoving a big cut like this,
they sometimes pull you well past the switch to be able to make a run
for it when you shove it east. Even with the run, as soon as the first
car hits the hill, you feel it immediately. Usually, you are already giving
it all you have and you are hoping you dont stall. On occasion,
you do and make another attempt by pulling the cut even further back.
But still, there is a time or two when that little 1500 Horsepower switcher
and its hump trailer just cannot make it and you stall. This means you
shove some of the cut back off from where you pulled it out and handle
a smaller cut.
Humps are very interesting to observe in action. However, at night they
can be brutal on an Engineer. All that really slow running and moving
while sitting in a locomotive that is almost constantly revving in run
8 for long periods can become hypnotic.
With two hump jobs working a shift, humping in excess of 600 cars per
shift was routine. However, you need the room in the bowl to handle such
a volume. On more than one occasion, we did over 640 cars. This is moving
them over the hill. Once upon a time in my early railroad days, the IHB
had three hump jobs per shift. Back in those days when told to shove it,
they really did.